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Selection of Strain Gages
In practice, we should first follow the experiment or
application conditions (i.e. application accuracy,
environmental conditions including temperature,
humidity, abominable environment, all kinds of
interference and tested object dimensions, bonding area,
radius of curvature and installation conditions, etc.).
Second, we should conform to the materials of tested
objects or spring elements (material linear coefficient
of expansion, elastic modulus, structure, approximate
force load or stress distributing status, etc.). Taking
advantages of the above-mentioned principles, we can
choose gages with the best performance-price ratio to
match above conditions.
I.
Steps
1. First, choose strain gage series according to
application accuracy and environmental circumstance.
2.Choose grid length according to the tested object
dimensions, bonding areas, radius of the curvature,
installation conditions and strain grads.
3.Choose grid pattern according to strain grads, stress
type, heat dispersing conditions, installation space and
gages resistance.
4.Choose standard resistance according to application
conditions, power consumption and the maximum voltage
allowed.
5. Choose self-temperature compensation or self-elastic
modulus compensation codes according to types of tested
object material, working temperature range and
application accuracy.
6. Choose creep compensation code according to proper
creep characteristic of spring element, actual measured
accuracy, workmanship and process technology, protection
adhesive type and encapsulation form and so on.
7. Choose lead wire according to actual requirement.
Ⅱ.
How to choose strain gages
1. Choose grid length:

The output of strain gages under loading come from the
average strain of its grid area. In order to get actual
measured value, the grid length of strain gages should
not be longer than 1/5~1/10
radial of the measuring area. Strain gages with longer
grid length are easy for bonding, wiring and thermolysis,
which can improve the performance of gages. However, we
should choose it according to actual requirement. For
common transducers and relative even stress field, gages
with 3~6mm grid are recommended. For heterogeneous
materials, such as concrete, cast iron and cast steel,
gages with grid
length no less than the grain dimension of the
heterogeneous materials are recommended, so that the
average strain of the inner structure can be measured
exactly. For the stress measurement of higher
strain-grads, we had better choose gages with short grid
length.
2. Choose grid and backing materials:

If environmental temperature is less than 60℃, and the
maximum strain is less than 1000μm/m for a long time,
Constantan foil or Karma foil strain gages with modified
phenolic backing or polyimide backing or thin polyimide
film (BF, ZF, BA,BHB,BAM
series and strain gages used for daily used transducers)
should be recommended. If environmental temperature goes
higher up to 150℃, Constantan or Karma foil gages with
polyimide backing (BA series) should be recommended. If
used for high precision transducers under environmental
temperature less than 60℃, either Constantan or Karma
foil gages with modified phenolic backing ( before ZF,BHB,BAM
series) could be used.
3. Choose grid pattern

Measuring the principal stress of unknown direction or
shear stress, we should choose multi-axis strain gages.
The former one can use strain gages of three axis with
45°or 60°or 120°angle(Rosette gages). The latter one can
use strain gages of two axis with 90°angle(Shear gages).
Single-axis strain gages can measure principal stress of
known direction. Pressure transducers can use diaphragm
strain gages with multi-axis. Measuring strain
distribution, 5 to 10 grids in parallel or chain should
be selected.
4. Choose central distance between two grids

The central distance between two grids of double axis
gages produced by us are L6=
6.0mm, L68=6.8mm,
L7=7.0mm, L8=8.0mm,
L0=10.0mm, L2=12.0mm,
L4=14.0mm and so on. The customers can choose strain
gages with proper central distance according to their
requirement.
5.Choose gages resistance:

Usually we choose gages resistance according to heat
dispersing areas, the effect of cable wire resistance,
signal-noise ratio and power consumption. As for
transducers we often recommend strain gages with
resistance of 350Ω and 1000Ω. As for test of stress
distribution, strain and stress measuring in static
status, customer should choose the resistance which are
close to the matched instrument. Generally we recommend
strain gages with resistance of 120Ω and 350Ω.
6. Choose ultimate temperature.

This temperature means ultimate working temperature. If
ultimate working temperature is lower than 60℃, this
component ( Temp. Number) will often be omitted in our
designation.
7. Choose self-temperature compensation or self-elastic
modulus compensation code

Choosing self-temperature compensation or self-elastic
modulus compensation code, we should conform to the
functions of self-temperature compensation or
self-elastic modulus compensation described in above
paragraph.
8. Choose creep code

Customers can choose creep code according to the methods
described in the function of creep selfcompensation.
9. Choose lead wire form

EXACT
strain gages have diversiform lead wire forms:
①
Standard lead wire form, BF,ZF,RNF,series
stain gages adopt belt lead wire. The length of lead
wire is 30±3mm except that HA series belt lead wire is
25±2mm.
②
Belt lead wire form, when HA series lead wire length is
25mm and other stain gages lead wire length is 30mm, it
is no need to show in model name. Otherwise, the lead
wire length must be notified.
③
Other lead wire form, like varnish wrapped wire, high
temperature wire, etc.
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